Tapio Analyzers pinpoint the source of variation

The Tapio Analyzer is an advanced troubleshooting and development system designed for all paper, board, tissue and nonwoven grades. The analyzer measures in laboratory conditions with a controlled web movement, and obtains millimeter-resolution data from several calibrated sensors. By measuring the exact same point in paper with multiple sensors, the analyzer can study the correlation between channels – this further helps to identify the root causes of quality variations, verify and optimize production performance, and ensure measurement accuracy. With analysis tools like spectral analysis, CD profiles, band pass filters,  versatile statistics, formation analysis, correlation studies and QCS comparison tools, the system supports both quality control and process development.

Tapio Remission Sensor measuring brightness variations in paper with a 0.3 mm aperture.

Use our analyzers for:

  • Troubleshooting the root causes of quality variations
  • Profile and profile edge testing
  • Formation testing
  • Maintaining & maximizing customer satisfaction
  • Detecting quality problems
  • Increasing profitability
  • Reducing unnecessary over-quality and material waste
Have questions? Contact us to learn more!

Tapio Analyzers for Paper, Board, Nonwovens and Tissue

Tapio Measurement Technologies offers Tapio Analyzers for high-resolution precision measurement of almost all paper and board grades as well as other suitable rolled products such as tissues and nonwovens.

  • The system can measure MD rolls up to 1 meter in diameter, enabling studies with many kilometers of production line data.
  • For measurement of high-resolution CD profiles, a set of 20 full-width CD strips cut from a parent reel is taped together into a sample roll for measurement.
  • All sensors have small apertures ranging from 1 mm to 5 mm
  • Each sensor measures the same physical point in paper, allowing correlation studies
  • The sampling step is 1 mm, allowing fine streaks, marks and details to be resolved from the measured data.
Read more about the available sensors
The Tapio Analyzer laboratory instrument for measuring high-resolution profiles of paper and board quality with several sensors.
Person operating a laptop running Tapio Measurement software, with signal plots and calibration interface visible on the screen.

Tapio Analysis – a leading analytics software for quality improvement

Tapio Analysis is a free and open-source software designed to help paper and board mills improve their quality and solve any production issues.

 

It can be used for analysis of all Tapio measurement data. The software is approved by all major papermakers and paper machine builders. With advanced tools for CD & MD analysis, it provides unique insight into identifying machine problems and optimizing production processes.

Key features:

  • Comprehensive CD & MD Analysis Tools
  • Spectral analysis tools to determine the source of variations (e.g. roll or pump rotating frequencies)
  • Correlation tools: every sensor measures the same physical spot on paper
  • Benchmarking, guarantee assessment, before/after rebuild verifications
  • Also suitable for analysis of any online sensor data with a custom loader
Download Tapio Analysis

Read more: Locate problematic machine elements using Tapio MD Analysis

Troubleshooting and Analysis as a service

Send us CD and MD samples for Tapio Analysis.

Sometimes you may not be ready to invest in a full Analyzer System. That’s when our measurement, troubleshooting and analysis services are a smart choice. You can use our laboratory analysis service to see what the Tapio system can reveal about your paper quality.

This is often the fastest way to understand a recurring variation issues or to verify a suspected root cause. Customers can start with the analysis service before deciding on their own instrument. It gives practical results without upfront investment.

Read more: Tapio Analysis Service

Request Analysis
Screenshot of a report produced by Tapio Analysis report showing basis weight variance across CD and MD directions, with color maps, statistical values, and graphs.

Send us your samples for analysis! The Tapio Analysis troubleshooting service includes a detailed report on the findings along with a meeting with the Tapio team of experts.